The packaging industry is one of the main pillars in the food production chain. Packaging is not only responsible for protecting the product, but also serves as the first communication bridge between the customer and the product. Among the types of packaging methods, the double twist method is one of the most popular and classic methods for packing chocolate, candy, toffee and similar products. The city of Tabriz, as the industrial hub of Iran, has always been a leader in manufacturing industrial machinery. In this article, we will comprehensively examine the production and reconstruction of double screw packaging machines in Tabriz and we will examine the key role of Tork Sanat Sahand Company in promoting this industry.
The importance of double screw packaging machine in confectionery and chocolate industry
When it comes to stone chocolates, nutty toffees, jelly candies and even some medicinal products, no method can convey a sense of nostalgia and at the same time luxury to the customer like double-wrapped packaging. The double-head packaging machine wraps the packaging cover (cellophane, wax paper or metallized) around the product with high speed and accuracy and closes its two sides in a rotating manner.
This type of packaging has two great advantages: firstly, it is very easy to open for the consumer, and secondly, it greatly increases the speed of production. Large candy and chocolate factories need machines that can pack thousands of products per minute to maintain their market share. This need has made the production and reconstruction of double-head packaging machines in Tabriz become a vital industry.
Why is Tabriz the hub of packaging machinery?
Tabriz has long been the cradle of industry and machine building in Iran. The presence of mechanical experts, excellent industrial designers and access to high-quality raw materials have led to the formation of many workshops and factories in this city. But among all the activists in this field, there have been successful companies that have been able to localize the world's latest technology.
Iran's confectionery and chocolate industry, a large part of which is concentrated in Tabriz and East Azerbaijan, is in dire need of high-quality machines. Importing German or Italian devices is expensive, and their after-sales service also faces sanctions challenges. Here, the role of Tork Sanat Sahand Company in Tabriz becomes prominent. With a correct understanding of the market's needs, this company has designed, manufactured and overhauled double-head devices that compete with foreign samples in terms of quality.
Turk Sanat Sahand Company: a pioneer in production and reconstruction
Tork Sanat Sahand Company in Tabriz is a well-known name in the field of food industry machinery. The main focus of this company is on providing new packaging solutions. The services of this company are divided into two main parts:
- Production of new and modern double screw packaging machines.
- Reconstruction (overhaul) and renovation of old and depreciated machines.
Using the knowledge of reverse engineering and using parts with resistant alloys, this company has been able to win the trust of the largest producers of chocolate and toffee in the country. When it comes to manufacturing and renovating double-head packaging machines in Tabriz, Tork Sanat Sahand has defined new standards.
The production process of double-head packaging machines
The construction of a double-head packaging machine requires very high engineering precision. The smallest deviation in the design of the cams (Cam) or the power transmission system can lead to cellophane tearing or crushing the product. In Turk Sanat Sahand Company, the production process is carried out as follows:
1. 3D design and modeling
All parts are designed and simulated by advanced engineering software before construction. This makes possible errors to be identified and fixed before reaching the construction stage.
2. Selection of materials and alloys
In food industry devices, it is mandatory to use stainless steel for parts in contact with food. Tork Sanat Sahand uses the best grade steel to guarantee the longevity of the machine in addition to hygiene.
3. Precision machining
Using advanced CNC machines for turning sensitive parts such as twisting jaws and gears is one of the working principles of this company. Precision in machining makes the machine not have vibration and extra noise when working at high speed.
4. Power and control system (PLC)
The modern devices produced in Tork Sanat Sahand are equipped with intelligent PLC systems and touch screens (HMI). These systems allow the operator to easily adjust the speed of the machine, the temperature of the jaws and the length of the cellophane cut. Also, intelligent troubleshooting systems show the exact location of the error in case of a problem.
Reconstruction of packaging machines: revival of silent capitals
Many factories have old packaging machines (such as Nagema brands or other old European brands) that are obsolete due to depreciation, lack of spare parts or old technology. Buying a new device is not always affordable. Here, the services of repairing double-head packaging machines in Tabriz by Tork Sanat Sahand will be helpful.
Retrofitting is a process in which the old device becomes a modern and efficient device. This process includes the following steps:
Complete disassembly and acid washing
First, the device is completely opened piece by piece. All parts are washed and old paint and oil are removed from them. The main body is sandblasted and repainted with resistant epoxy paints.
Replacement of worn mechanical parts
Upgrade of drive system and electronics
One of the most important parts of the renovation is removing the old and troublesome electrical systems and replacing them with modern electrical panels, inverter drives (to control engine speed) and servo motors. This will significantly reduce electricity consumption, increase device speed and reduce packaging waste.
Installation of photocell system (electronic eye)
Many old devices do not have a photocell system to accurately adjust the design printed on the cellophane. In the process of restoration, this system is added to the device so that the final packaging has a stylish and standard appearance.
The advantages of choosing Tork Sanat Sahand
In today's competitive market, choosing the right business partner for machinery supply is very important. The reasons that make Tork Sanat Sahand Company the best option for manufacturing and renovating double screw packaging machines in Tabriz are:
- Indigenous technical knowledge: This company is not just an assembler, but has in-depth engineering knowledge in the field of complex packaging mechanisms.
- Speed in delivery: Whether it is ordering a new machine or refurbishing projects, delivery time is critical for the manufacturer. Tork Sanat Sahand is known for its accurate timing.
- Warranty and genuine after-sales service: All manufactured or refurbished devices have a valid warranty. The company's technical team is always ready to send to the customer's factory for service and maintenance.
- Competitive price: The cost of renovating or purchasing the device from this company is far lower than foreign samples, while the quality is equal.
- Personalization: It is possible to make changes to the device according to the dimensions and shape of your special product (for example, spherical or cubic chocolates).
The role of double screw device in reducing waste
One of the main challenges in chocolate production lines is cellophane and product waste. Worn out or unadjusted devices can cost the manufacturer millions of Tomans annually. Modern two-head machines produced in Tabriz by Tork Sanat Sahand work with micron precision. The smart systems of these devices stop the cellophane feeding if there is no product in the jaws (No Product No Paper system). This feature alone has a significant impact on reducing the current costs of the factory.
Furthermore, in the process of renovating the double screw packaging machines, the loopholes in the system are removed, which leads to a reduction in the breakage of chocolates during wrapping.
Servo motor technology in new devices
The new generation of double-head packaging machines, which are produced by Tork Sanat Sahand, use servo motor technology. Unlike normal motors that do not have precise control over the momentary position and speed, servo motors allow extremely precise control.
Advantages of using servo motor in two-head machine:
- Noise reduction: Elimination of many mechanical chains and gears.
- Easy size change: Changing the cellophane cutting length is possible only by touching the screen, and there is no need to change the gear.
- Low maintenance: The wear and tear of mechanical parts is greatly reduced.
- Very high speed: It is possible to reach high speeds. 400 to 800 packages per minute (depending on the model and product).
A look at the future of the packaging industry in Tabriz
According to the increasing growth of Iran's sweets and chocolate exports to neighboring countries and Europe, the need for standard and beautiful packaging is felt more and more. Tabriz, as the sweet and chocolate hub of Iran, needs strong support in the machinery sector. Manufacturing and rebuilding double-head packaging machines in Tabriz is an industry that has a bright future.
Tork Sanat Sahand company, by investing in research and development (R&D), is always trying to move in step with modern European technology. The goal of this company is to become a regional hub for repairing and manufacturing high speed packaging machines.
Consultation before purchase or renovation
If you are the owner of a factory producing chocolate, toffee, chocolate dates or similar products, deciding between buying a new machine or renovating an old machine can be challenging. The experts of Turk Sanat Sahand Company are ready to provide you with free advice. By visiting your production line and checking the status of existing devices, they suggest the best solution from a technical and economic point of view.
Sometimes an old device can work with high efficiency for another ten years with a small cost and basic renovation. On the contrary, sometimes the technology of the machine is so old that buying a new two-head machine from Tork Sanat Sahand is more economically justified.
Technical details you need to know
When ordering manufacturing and rebuilding of double-head packaging machines in Tabriz, you should pay attention to the following technical points and ask the manufacturer to comply with them. Fortunately, Tork Sanat Sahand observes all these things as standard:
- Type of feeder (Feeder): The feeder or feeding system must be suitable for the product. For sticky or fragile products, special disc or chain feeders are designed.
- Material of cutting blade: The use of high hardness (HSS) or tungsten carbide blades is necessary for clean cutting without cellophane fluff.
- Lubrication system: The machine must have a central lubrication system so that all moving parts are automatically lubricated and prevent the machine from running dry.
- Safety Operator: Presence of safety sensors in the doors of the machine, which stop the machine immediately if the door is opened.
Reconstruction of all kinds of foreign brands
Tork Sanat Sahand Company's expertise is not limited to a specific brand. This company has the ability to renovate and overhaul all kinds of foreign double screw devices from reputable global brands, including:
- Nagema devices of former East Germany (LA, EU, etc. models)
- Theegarten-Pactec devices
- ACMA devices of Italy
- Chinese devices of various qualities
Tork Sanat Sahand's technical team identifies the worn out parts by carefully analyzing the mechanism of each brand and produces and replaces them with even better quality parts than the original model with reverse engineering.
last word
In today's fast-paced world, beautiful and high-quality packaging is the key to sales success. The double screw packaging machine is considered the beating heart of the toffee and chocolate packaging lines. Whether you are looking to buy a new and modern machine or want to give new life to your old machines, production and renovation of double-head packaging machines in Tabriz is your ultimate solution.
Tork Sanat Sahand Company will be your best business partner in this direction by combining experience, expertise and technology. Commitment to quality, use of first-class components, and constant support have set this company apart from other competitors. By choosing Tork Sanat Sahand, you not only buy a machine, but also make a long-term investment to improve the quality and efficiency of your production.
To get more information about the price of the double-head packaging machine, the conditions of restoration and receiving the product catalog, you can contact the sales unit of Tork Sanat Sahand Company in Tabriz and benefit from the experience of the specialists of this collection. Iran's packaging industry deserves the best and these best are formed in the capable hands of Tabrizi engineers.
